Ruskin, a business segment of Air Distribution Technologies, Inc. (ADTI), is seeking a Manufacturing Engineer to support our Lexington, KY manufacturing facility. ASC is an industry leader in air distribution, air control, and critical environment solutions, providing high-quality products for commercial buildings, industrial facilities, and specialized applications. Our Lexington operation plays a critical role in delivering precision-engineered HVAC components while driving continuous improvement, operational excellence, and manufacturing innovation.
What You'll Do
As a Manufacturing Engineer with ASC, you will drive operational excellence across our Lexington manufacturing operations by:
- Leading process improvement initiatives to enhance productivity, reduce waste, and improve product quality across metal fabrication, assembly, and production lines.
- Partnering with Quality, Design Engineering, Operations, Maintenance, and Supply Chain teams to support new product introductions, engineering changes, and manufacturability enhancements.
- Creating, maintaining, and improving work instructions, process documentation, and Standard Operating Procedures (SOPs) aligned with ASC production needs.
- Conducting manufacturing data analysis to identify performance trends, troubleshoot operational issues, and implement effective corrective actions.
- Supporting equipment selection, tooling requirements, line layout design, and cell optimization activities consistent with Lean Manufacturing principles.
- Ensuring adherence to safety, quality, and environmental standards relevant to metal fabrication, formed components, and HVAC system products.
- Executing Time Studies, capacity evaluations, and labor utilization assessments to optimize throughput and resource planning.
- Completing PFMEAs and applying Design for Manufacturability (DFM) methodologies to improve product quality and reduce production complexity.
- Providing technical support and guidance to manufacturing, maintenance, and production teams.
- Developing equipment specifications and supporting capital improvement projects from planning through implementation.
- Working closely with maintenance teams to reduce downtime, improve equipment reliability, and increase operational efficiency.
- Collaborating with vendors on the design, procurement, installation, and improvement of production equipment.
- Supporting new product launches and ongoing product design improvements through close partnership with Product Engineering.
- Leading cost reduction, productivity improvement, and continuous improvement initiatives throughout the facility.
- Assisting with equipment redesigns, manufacturing automation initiatives, and process optimization projects.
- Supporting occasional travel to satellite facilities as needed to install, repair, troubleshoot, or improve manufacturing equipment.
What We're Looking For
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Production Engineering, or a related discipline.
- 3+ years of engineering experience in a manufacturing environment, preferably involving sheet metal fabrication, HVAC products, or related industrial manufacturing.
- Demonstrated experience with:
- Design for Manufacturability (DFM)
- PFMEA development
- Time Studies and labor analysis
- Manufacturing process optimization
- Capital equipment projects
- Continuous improvement methodologies
- Strong problem-solving abilities utilizing Lean Manufacturing, Six Sigma, Kaizen, or related continuous improvement tools.
- Proficiency with AutoCAD, SolidWorks, or similar CAD software.
- Experience with ERP/MRP systems for engineering changes, BOM management, and production workflows.
- Strong project management, communication, and cross-functional collaboration skills.
- Self-starter with the ability to prioritize multiple projects in a fast-paced manufacturing environment.
- Proficiency in Microsoft Office Suite, including Excel, Word, and Outlook.
Preferred Qualifications
- Experience in high-volume manufacturing or fast-paced assembly environments.
- Sheet metal manufacturing experience.
- CNC programming experience.
- Familiarity with automation, robotics, CNC equipment, or advanced manufacturing technologies.
- Knowledge of ISO 9001 quality management systems and documentation requirements.
- Experience managing capital equipment projects from concept through implementation.
Language Skills
- Ability to read, analyze, and interpret technical documents, professional journals, business correspondence, and governmental regulations.
- Ability to write reports, procedures, and technical documentation.
- Strong presentation and communication skills with the ability to effectively communicate across all levels of the organization.
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