The Wire Harness Technician is responsible for the fabrication of complex wire harnesses and cable assemblies. This role involves precise wire cutting, terminal crimping, and assembly, working from a variety of technical documents, schematics or physical samples. The ideal candidate will have experience in prototyping or a high-mix, low-volume environment, demonstrating an ability to adapt to new designs, a keen eye for detail, and a commitment to process improvement.
Key Responsibilities:
- Accurately cut, strip, and terminate wires according to specifications.
- Perform various crimping operations to attach terminals, connectors, and splices.
- Assemble wire harnesses and cable assemblies by routing wires, applying protective coverings (e.g., heat shrink tubing, loom), and securing with ties or clamps.
- Read and interpret engineering schematics, technical drawings, and work instructions to ensure correct assembly.
- Utilize sample harnesses and prototypes to guide assembly and verify accuracy.
- Conduct basic quality checks and testing on completed harnesses to ensure they meet quality and functionality standards.
- Participate in process improvement initiatives, identifying opportunities to enhance efficiency, reduce waste, and improve overall product quality.
- Maintain a clean and organized work area and follow all safety protocols.
Required Skills and Qualifications:
- Proven experience in wire harness assembly, including cutting, stripping, crimping wires and assembly.
- Demonstrated ability to read and understand schematics, technical drawings, and assembly instructions.
- Strong manual dexterity and attention to detail.
- A strong willingness to learn new assembly techniques and processes.
- Experience in a prototyping or high-mix, low-volume production environment is highly preferred.
- Knowledge of common wire types, terminals, and connectors.
- Familiarity with quality control procedures for electrical assemblies.
