Design and Release Engineer

• Preferred Degree: Bachelor of Engineering

As a Low Voltage (LV) EDS Design and Release (D&R) Engineer, you will be at the forefront of defining the "nervous system" for our next-generation icon vehicle “Mustang”, contributing to world-class, state-of-the-art smart vehicles. You will play a critical role in the end-to-end design, development, validation, and release of low-voltage wiring harnesses, ensuring the reliable connectivity and optimal performance of critical vehicle systems.

Responsibilities

• Lead the design and development of low-voltage wiring harnesses, collaborating closely with FSS (Full-service supplier), ensuring compliance with quality, program targets for cost, weight, quality, performance, and timing.
• Collaborate closely with Systems Engineering on logical and physical schematic development, and with cross-functional teams (design, manufacturing, testing) to ensure designs meet technical specifications and production feasibility.
• Define and support wire size/type selection, as well as inline connector pinouts and terminal sizing, based on requirements and design rules.
• Utilize best design efficiencies for manufacturing, assembly, and failure mode avoidance (DFMEA/SCCAF) practices, optimizing process efficiency.
• Create and maintain program-specific foundation documents, including Boundary Diagrams, Quality History, P-diagrams, and DFMEAs.
• Manage harness family complexity using PDL to drive commonality of designs across multiple programs and platforms.
• Develop and maintain installation illustrations to facilitate assembly.
• Release parts in FEDEBOM and WERS systems throughout the product life cycle and actively participate in Change Control Meetings.
• Complete Technical Design Reviews (TDR’s) with Technical Specialists, and lead electrical EDS compatibility reviews, as well as the sign-off of wiring harness prints.
• Lead sign-off of EDS Design requirements and Design rule checks.
• Manage the Advanced Product Quality Planning (APQP) for components and harnesses with STA (Supplier Technical Assistance) Partners and ensure on-time part delivery from suppliers.
• Participate in vehicle builds and lead resolution of issues (AIMS) that arise during the digital and build phases of Product Development.
• Review pre-production vehicles for potential campaign items and assess warranty impact.
• Lead resolution of warranty (GSAR) issues in collaboration with the PVT (Product Validation Team) and the Supplier.
• Lead EDS cost analysis/estimates and support corresponding reviews.
• Drive 3D wire routing and package CAD layout activity, utilizing advanced CAD software (CATIA V5) to create 3D models.

Qualifications

Basic Qualifications:

• Bachelor's Degree in an Engineering discipline (e.g., Electrical Engineering, Electronic Engineering, Mechatronics Engineering, Mechanical Engineering, or a related field).
• Proven experience in electrical harness design and development or electrical distribution systems, preferably within the automotive industry.
• Strong English Proficiency (written, read, and oral).
• Ability to travel to suppliers or assembly facilities to support APQP and build events.
• Strong understanding of electrical principles (connectors, wiring, low-voltage systems) and mechanical design skills for packaging and structural integration.
• Demonstrated ability in problem-solving, analytical thinking, and attention to detail.
• Excellent communication skills and ability to work effectively in multidisciplinary teams.
• Proactive, curious, and a strong willingness to learn in a dynamic technical environment.

Preferred Qualifications:

• Design Capable in 3D via CATIA V5 or 3DX.
• Functional knowledge of vehicle electrical systems or vehicle wiring systems.
• Working knowledge of the vehicle development process (GPDS), change control process (FEDEBOM/WERS), and vehicle launch experience.
• Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint, and Visio).

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