Overview
Summary
The Process Technician is responsible for Injection Molding startup, mold replacement setup, launching of new product series, shutdown procedures, and maintenance and modification of parameter settings for optimum production.
Responsibilities
Essential Functions (To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.)
- Actively participate in all safety, quality, and production related meetings required, as well as promote safety throughout the department
- Actively follow and promote use of lock out tag out, and undergo annual recertification training as required
- Verify program, mold, End of Arm Tooling (EOAT), and resin are correct prior to starting production after a mold change has been performed
- Verify correct program is loaded, all connections are properly made, and all sequences are appropriate for tool being set
- Follow proper startup procedures to ensure tool does not flash on first shot or run excessive scrap due to defects
- Follow proper shutdown procedures and ensure press will be ready for production at next startup
- Assist mold setters and maintenance personnel in methods to improve accuracy and reduce scrap and downtime
- Follow 5 piece inspection procedures on all new startups with other Team Members involved
- Complete all production related documents in a timely manner
- Perform periodic quality inspections on all molding presses throughout the shift
- Inspect all parts based on Mobis quality criteria
- Immediately report any conditions that will cause safety, quality, or production related issues
- Observe all safety rules and policies at all times, including properly wearing correct personal protective equipment
- Maintain and improve housekeeping in assigned areas (purging, scrap parts, material spills, etc.)Assist in training of new Team Members
- Transfer information daily to the following shift concerning all quality issues, process changes, or any other quality or production concerns
- Prompt, regular, predictable attendance
- Physical presence at work during all scheduled work hours
- Overtime and weekend work as required
- All other job duties assigned
Qualifications
Basic Qualifications
Required Education & Experience:
- High School Diploma or equivalent plus four years of experience working with injection molding machines utilizing hot runner systems and valve gate sequencing.
Required Knowledge, Skills, & Abilities:
- Working knowledge of robot teaching and programming
- Thorough understanding of injection molding processes
- Ability to perform preventive maintenance on end-of-arm tools
- Excellent written and verbal communication skills
- Strong problem-solving and analytical abilities
- Proficiency in Microsoft Excel, Word, and PowerPoint
Preferred Education & Experience:
- Experience with large tonnage molding machines (2000 tons and larger)
- Experience with Engel Presses
Certificates, Licenses, and Registrations Preferred:
- Master Molder 1 and 2
- Fanuc Robot Certification
- RJG Certification
Working Conditions:
- Work is 90% in production area; 10% in office
- Overtime as needed
- Traversing around production floor
