Job Title: CAE Engineer / Analyst - Crash & Safety CAE
Background
i) Educational Qualification
Essential: BE / B Tech (preferably Mechanical)
Desirable: ME / M Tech (preferably Mechanical Design or equivalent)
ii) Experience
Minimum: 08 Maximum: 10
Job Role & Responsibilities:-
Role: Vehicle Crash CAE Simulation & Evaluation
Responsibilities:
- Prepare Full vehicle CAE models using HYPERMESH/ANSA/PRIMER – Mesh discretization, Assembly, Constraints & Load setting – for automotive sub-systems and components.
- System and Full vehicle simulation using LS-Dyna software. Development of Vehicle Body and aggregates for Crash & Occupant Safety using CAE.
- Model Optimization and Robustness using DiffCrash, ModeFrontier, LS-OPT.
- Interpretation of results in LS-PrePost/Hyperview/Hypergraph - comprehend failure modes and provide directions for countermeasures by performing parameter studies on the FEM model.
- Report preparation and communication with stakeholders – design, testing – for implementation of countermeasures.
- Interact with Testing teams for analyzing failures, correlation of CAE results with physical testing results and making improvements in CAE methodology.
Competency Requirements
Technical / Functional:
- Strong fundamentals in Strength of Materials, Theory of Elasticity / Plasticity.
- Good understanding of Automotive Body, Sheet metal & Plastic part design.
- Knowledge of AIS Safety Regulations, NCAP protocols.
- Knowledge of Finite Element Analysis and experience of working in Automotive Crash & Occupant Safety CAE domain – model building and carrying out System Level / Full vehicle simulations.
- Debug the CAE model for LS-Dyna environment, interpret the results, post process the deck.
- Should have experience of working with CAE engineers and making design modifications based on CAE inputs.
- Experience in interpreting and understanding FEA results, post-processing and preparing comprehensive analysis reports with countermeasure proposals for meeting performance targets.
- § Exposure to physical testing and ability to understand test conditions and its representation in CAE will be preferred.
Behavioral: Excellent interpersonal skills, Communication & presentation skills, Achievement orientation, Team player, Networking skills, Flexible
