Maintenance Section Incharge

JD for Maintenance Section Incharge

Location – Kharkhoda                          

Experience – 10-20 Years

Education - Diploma in Mechanical/Electrical

Designation – MGR/SMGR

Job Responsibilities

1.      Maintenance Management

•                    Lead preventive, predictive, and breakdown maintenance of press machines (mechanical, hydraulic, pneumatic, electrical systems).

•                    Ensure minimum downtime and quick restoration during failures.

•                    Develop and implement maintenance SOPs and checklists.

2.      Equipment Reliability & Improvement

•                    Analyse breakdown data and implement root cause analysis (RCA) and corrective actions.

•                    Drive continuous improvement (Kaizen) to enhance machine reliability.

•                    Improve MTBF (Mean Time Between Failures) and reduce MTTR.

3.      Digitalization & Smart Maintenance

•                    Implement IoT-based monitoring systems for press parameters (tonnage, vibration, lubrication, temperature).

•                    Use data analytics for predictive maintenance.

•                    Integrate maintenance systems with MES / SAP PM modules.

4.      Team Management

•                    Lead and develop a team of maintenance engineers, supervisors, and technicians.

•                    Plan training programs for new technologies and safety.

•                    Ensure proper manpower planning and shift management.

5.      Spare Parts & Cost Control

•                    Manage critical spare parts inventory.

•                    Optimize maintenance cost without compromising reliability.

•                    Coordinate with vendors for AMC and technical support.

6.      Safety & Compliance

•                    Ensure compliance with safety standards and statutory requirements.

•                    Conduct safety audits and implement corrective actions.

•                    Promote zero-accident culture in the press shop.

7.      New Equipment & Projects

•                    Support installation and commissioning of new press lines.

•                    Participate in equipment selection, FAT/SAT, and trials.

•                    Develop maintenance strategy for new technology.

Key Performance Indicators (KPIs)

•                    Machine Availability (%)

•                    Breakdown Hours

•                    MTBF / MTTR

•                    Maintenance Cost per Unit

•                    Safety Incidents (Zero target)

•                    Predictive Maintenance Implementation %

Functional/Technical:

•                    Deep knowledge of press shop equipment and layout.

•                    Hands-on experience with Tandem Press, blanking line, EOT crane, scrap conveyor etc.

•                    Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).

•                    Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors

•                    Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance

•                    Experience with robots (Yaskawa, etc.) and vision systems is a plus

•                    Good communication and shift coordination ability