Maintenance Shift Incharge (Paint)

JD for Maintenance Shift Incharge (Paint)

Location – Kharkhoda                          

Experience – 7-14 Years

Education - Diploma in Mechanical/Electrical

Designation – SE/AM

Job Responsibilities

•        Lead a team of technicians and electricians during the shift.

•        Ensure smooth shift handover with proper communication of pending issues and work done.

•        Attend daily production-maintenance coordination meetings and align maintenance activities accordingly.

•        Immediate response to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens sludge systems, conveyors, etc.

•        Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.

•        Coordinate with production to minimize downtime and maintain takt time.

•        Ensure proper logging of breakdowns in SAP.

•        Ensure adherence to daily/weekly/monthly PM schedules.

•        Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.).

•        Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc.

•        Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems

•        Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust, and VOC systems.

•        Support ETP, STP, and hazardous waste handling procedures where applicable.

•        Ensure adherence to environment norms (VOC levels, effluent management, etc.).

•        Ensure availability and optimum usage of critical spares and consumables.

•        Report low stock and raise requisitions where necessary.

•        Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks).

•        Conduct toolbox talks and safety audits.

•        Ensure LOTO compliance during maintenance activities.

•        Maintain shift-wise reports of breakdowns, maintenance done, downtime, spares used, etc.

•        Update CMMS/SAP systems regularly.

•        Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning.

Functional/Technical:

•        Deep knowledge of paint shop process equipment and layout.

•        Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems.

•        Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).

•        Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors

•        Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance

•        Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus

•        Good communication and shift coordination ability