Process Planning, New Weld Line & New Model Development Work

Hiring Level: AM / DM

Job Title: Process Planning, New Weld Line & New Model Development Work

Job Location: Gujarat/Kharkhoda/Gurgaon/Manesar

Education Required: Diploma | B.Tech

Experience Required: 9 - 16 | 2.6 - 7 Years

Job Description:

• Experience of Product DMU (Digital Mock-up) / BIW structure and identify Concerns regarding Manufacturability, Joining (weld spots, sealer, studs & bolts), Datums study for jigs/equipment reuse. Define Tolerance & Matching quality fit and finish.

• Preparation of Weld line process plan based on Engineering and Production BOM (Bill of Material). Developing jig planning sheets & tack spots planning.

• Preparation of Weld Line specification (Line Concepts, Layout, Cycle time & Man/Machine Utilization) for new model Introduction.

• Planning for Material space, trolleys, supply of material to line side & material handling equipment.

• Procurement (RFQ and spec making) of weld Jigs/Equipment based on technical specification and based on Procurement procedures.

• Knowledge and exposure in Design approvals, Gun study, Robot payload checking, hand stress analysis, line Poka-Yoke etc.

• Buy off of weld lines, mechanical, electrical installation, audit robot programs, line trials for product validation in coordination with other departments.

• SOP & Ramp up support, line productivity & efficiency improvement.

• Cost down related & Kaizen approach in working welding line solutions.

Technical/ Functional: 

• Knowledge of Welding process, Gun study, layout optimization, spot planning, JPS

• Detailed Knowledge of Weld Body structure, should be well versed with 2D Drawings. Exposure to 3D Jig design would be preferred.

• Hands on experience of different trials during new model development

• Experience on different software - MS Office, Auto CAD, Uni-graphics & simulation software like RobCAD, PD/PS, OLP (Fanuc robot) & Virtual simulation etc.

• CAE analysis mechanical structures - Robot gripper, swing jig/fixture, pedestal etc.

• Robot teaching experience (Fanuc/Kawasaki make) - Spot welding, Handling, Sealing etc.

• Basic knowledge of Pneumatic & Hydraulics, Auto Weld Line operation

Behavioral: 

• Target oriented, Good Analytical Skills, Excellent interpersonal, communication & presentation skills, Team player with Networking skills etc.

• Have an inclination to go into details of each task at hand, have exposure to 5 why, 3G, 3K analysis.