Quality Assurance-Plant Quality for Engine & Transmission parts

Job Title: Plant Quality for Engine & Transmission Parts

Job Location: Kharkhoda

Experience Required: Diploma – JE/ ER

                                        B.Tech – AM/DM

Job Role:

·        New Model Quality Stabilization

·        Defects Analysis & Process Benchmarking

Job Responsibilities:

·        New Model Quality Stabilization In-plant (Documents Verification, Process Audits, Vehicle Inspection till Quality Stabilization)

·        Root Cause analysis of Chronic issues reported in Plants

·        Practices to improve quality in sustainable manner.

·        Conduct thorough Why-Why analysis for defects & root cause analysis.

·        Conduct detailed process audits to identify gap areas, recommend necessary action and regular follow ups to ensure implementation of decided action plan.

·        New Model Development/Mass Production, Process Audits, Part layout Inspection, Process Capability

Competencies Skills:

·        Should have Working Experience in Automobile Industry (4/2 Wheeler)

·        Have hands on experience in 4W Power Train Components (Engine & Transmission) /parts processes –Cylinder Head, Cylinder Block, Crankshafts, Conrod, Camshafts, Oil Pump, Water Pump, Piston, Chains, Belts, Shifting Shafts, Gears, Synchro-Rings, Shift tower, Fork, Case differential Gear levers, Cables, Tubular components proprietary parts like Injectors, Throttle Body etc

·        Understanding of drawing requirements & independently perform dimensional inspection of parts with conventional method (First Principle), CMM, Roughness tester, Contour, Vision system, Hardness tester, Lead profile tester

·        Process knowledge and experience in area of Casting (Ferrous & Non-Ferrous), Forging and Machining, Stamping, Gears Technology, Heat Treatment, Plastic/Rubber molding processes.

·         Understanding of basics of Welding (Spot/ TIG/ MIG), Brazing. Sound Knowledge of Metallurgy and raw materials used for Transmission /Engine Parts

·        Thorough Knowledge & Work Experience on PFMEA & New Model Quality Stabilization

·        Able to troubleshoot and identify root cause and implement countermeasures at supplier end using Quality Tools (5 Why / 8D etc.)

·        Computer Proficiency is essential for Proper Documentation, Data Study & Presentation skills

·        Openness, Positive Attitude to Work in Team & Good Communication Skills

·        Exposure in new model Development process, Mass Production Process & Quality systems (ISO/TS/IATF, applicable standards (IS / JIS / JASO Etc.)

·        Have Good Driving Experience for Verification & Analysis of Issues related to Dynamic Testing

Specific Area of Expertise:

·        Problem Solving & Analysis of Chronic Defects

·        Thorough Knowledge of vehicle & Engine Manufacturing process

·        Work Experience in handling New Model & New Plants Quality Stabilization

·        Good Knowledge of Casting (Ferrous & Non-Ferrous), Forging & Machining, Gear Manufacturing & Heat Treatment

·        Process 3G & audits for Defects analysis & Benchmarking

·        Data management for Defect Control Register & Hold Management